Black Widow Security BW 2800 Service Manual Page 57

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© 2002 Cannondale Corporation - All Rights Reserved
58
Electrical_EFI Service Manual.fm
If an OL (no continuity) is obtained on any one of
the three tests, replace the rectifier/regulator.
Stator
If vehicle is equipped with a single phase stator,
complete the steps described, but omit the
references made to the third wire (three phase
stator).
Static Test
1. Disconnect the stator connector.
2. Set multi meter to the lowest Ohms setting.
Measure the resistance between all three wires
coming from the stator. Start with one wire and
read resistance between it and the other two.
Repeat for remaining two wires.
If all readings are within 0.5 to 2.0 Ohms, go to
the next step.
If one of the readings is lower than 0.5 Ohms or
higher than 2.0 Ohms, replace the stator.
Connect one of the multi meter leads up to one of
the three yellow wires. Connect the other multi
meter lead up to the crankcase or to a grounding
point on stator core if it has been removed. Check
the reading on the meter. Make sure the connec-
tion of the lead to the crankcase or stator core is a
good one.
No reading or “OL” displayed, go to the next step.
If you have any reading between 100 Ohms and
zero Ohms, replace the stator.
Dynamic Test - AC Output
1. Switch the multi meter to the AC voltage (range at
least 100 VAC). Make sure you do not switch to
DCV or Vdc by mistake. Connect the multi meter
leads between two of the yellow wires emerging
from the stator. Start the engine and bring to 5000
r/min. Check the reading on the meter. Switch one
of the multi meter leads to another yellow wire
and check the reading again.
If three equal readings are obtained, all higher
than 50 VAC, the stator is ok. A problem may
exist in the rectifier/regulator. Test the rectifier/
regulator.
FLYWHEEL
Inspection Points
1. Check for contact between the installed flywheel
and crankshaft position sensor. Make sure the
specified sensor air gap is maintained throughout
flywheel rotation.
SERVICE:
1. Inspect the flywheel for cracking, damaged
magnetic material, key groove, and woodruff
(crankshaft) key.
2. Check flywheel key location. Make sure the hub
has not spun in the aluminum body. The key “cut”
in the hub should be aligned with the “C” in the
molded “Cannondale” text.
START BUTTON (ATV & MOTORCYCLE)
1. Disconnect the engine start button from the main
harness.
2. Test for continuity between the two leads. There
should be no continuity.
3. Press and hold the button and test for continuity.
There should be continuity when the button is
pressed.
ENGINE STOP BUTTON
1. Disconnect the engine stop button from the main
harness.
2. Test for continuity between the two leads. There
should be continuity.
3. Press and hold the button and test for continuity.
There should be no continuity when the button is
pressed.
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